Box Build Solutions
Get Box Build Solutions from a box build assembly manufacturer who delivers fully integrated, tested assemblies that perform when it matters most.
CERTIFIED QUALITY YOU CAN RELY ON

Complete Box Build Solutions
Box build solutions cover the complete assembly of electronic and mechanical systems—not just individual boards or parts. This includes integrating enclosures, wiring, cabling, power supplies, subassemblies, and the mechanical hardware required to deliver a fully functional unit.
In aerospace and defense, these solutions are essential because they simplify complex builds into a single, reliable process. Instead of sourcing and coordinating with multiple vendors, you gain one partner capable of delivering complete systems that are assembled, tested, and ready to perform in mission-critical environments.
What Are Box Build Solutions?
Box build solutions are the complete integration of electronic and mechanical components into one system-ready unit. Instead of managing multiple suppliers, you get a single partner to deliver fully tested assemblies built to your specifications.
Aerostar Box Build Solutions
Your system is only as strong as the way it’s built.
That’s why Aerostar’s box build solutions focus on wiring harnesses, connectors, power distribution and integrated components—so the finished product works exactly as designed, every time.
With Aerostar, you don’t have to trade speed for quality or scalability. You get all three.
WE DELIVER
- System-level integration of electronic and mechanical components
- Full sub level acceptance testing and final level functional testing
- Aerospace and defense–grade quality standards
- Flexible builds from prototypes to scaled production

Mechanical and Electrical Box Builds & Integration
From compact enclosures to fully integrated cabinets, Aerostar delivers box build solutions built around your exact requirements. Our engineers combine mechanical and electrical expertise to create assemblies that meet the highest aerospace and defense standards.
We optimize designs for performance, durability, and reliability—then scale production to meet your program schedule. Every unit undergoes rigorous functional and environmental testing to ensure it performs in the field.



Quality Testing That Proves Reliability
In aerospace and defense, there’s no room for failure. That’s why every box build solution from Aerostar goes through rigorous quality and testing before it leaves our facility.
Our process validates performance at every stage—mechanical fit, electrical function, environmental durability, and system-level reliability. By the time it reaches you, the unit has already proven it can meet mission-critical demands.
OUR TESTING INCLUDES:
- Functional and continuity verification
- Environmental and stress testing
- Compliance to aerospace and defense standards
- Full documentation for traceability
We’re Proud to Serve the Toughest Markets
Aerostar’s box build solutions are built for the industries where reliability and performance can’t be compromised. Our experience as box build assembly manufacturers allows us to deliver complete systems that support complex, high-stakes programs.

Aerospace
- Avionics and navigation systems
- Radar and communication equipment
- Ground support units
Defense
- Control systems and monitoring equipment
- Protective and tactical systems
- Integrated power and electronics enclosures
Industrial Applications
- Specialized test equipment
- Mission-critical control cabinets
- Custom assemblies for rugged environments
Connecting and Protecting Lives
We support your manufacturing needs—on your terms. Let’s build something exceptional together.